This document will focus on the areas – excessive motion, cycle times, internal supply chain challenges. use value stream maps to document and analyzing process. You can do this document in auto cad or solid works. Required No. Of Sets / Year – 100,000 Sets / Year No. Of Parts in a Set – 8 parts Required Total Number of Parts – 800,000 Parts / Year Working Days / Year – 252 Working Days / Year No. Of Sets / Day – 397 Sets / Day Total No. Of Parts / Day – 3176 Parts / Day Total No. Of Each Part / Day – 397 Each Part / Day Minutes of Work / Shift – 420 Minutes of Work / Shift No. Of Parts / Machine / Shift – 33 Parts / Machine / Shift No. Of Shifts / Day – 3 Shifts / Day No. Of Parts / Day / Machine – 99 Parts / Day / Machine No. Of Machines Deployed / Type of Part – 4 Machine are Deployed / Type of Part. Total No. Of Machine Required – 32 Machines


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